Spin Master • Zani S.p.A.

Spinning Lathes

The ZANI SPIN MASTER spinning lathes series is manufactured using advanced technical and design features.

The traditional fields where spinning lathes are employed are those producing vases, pots and pans, fire extinguishers, lamps, alloy rims, ventilators, etc., whereas the ZANI SPIN MASTER application fields are more extensive.

They range from aeronautics, where centesimal tolerances are required, to household appliances, where mass production and identical dimensional characteristics are fundamental prerequisites.

Finally there are also other fields where spinning by lathes is profitable, both in productive and economic terms. It is exactly for this reason that we have created a special division, where tests on new products and materials are carried out.

Zani SPIN MASTER lathes technology

ZANI SPIN MASTER spinning lathes reflect the latest evolution in the field of traditional metal spinning. The flexibility of these machines with numerical control, together with their extreme simplicity of use, allows unlimited application possibilities.

Thanks to numerical control, the spinning of various products – which would otherwise have been impossible to obtain manually (due to high costs and lack of skilled labour) – can be easy achieved. Moreover, these spinning lathes can also be employed for the processing of new materials.

Additionally, the application of electronics to the ZANI SPIN MASTER lathes permits the performance of combined operations that previously had to be made separately by different machines, such as spinning, flanging, threading, trimming and so on.

Software

ZANI SPIN MASTER spinning lathes, equipped with numeric control, make any work simple, quick and precise, since, once the instructions required for the machine operation have been starter, the entire work cycle is carried out automatically. On the other hand, the electronics employed by these machines allows an enormous increase in the flexibility of the production programmes . To pass rapidly from one kind of production to another, one has simply to replace the programme previously filed in the memory or on floppy disks. At the same time, any mistake made during programming or necessity of varying the product can be corrected at any time in one or more parts without the need to repeat the whole programme. This is also a great advantage, as it is always possible to intervene in order to vary the production cycle, even when the work has commenced. Programming takes place in two different ways:• data input mode through ISO code • self-learning mode (REPLAY). The latter is controlled by a sophisticated software, but at the same time easy to use. It includes different devices, among which the "CAD-CAM" one. This device can be supplied both on PC and on the CNC, thus offering the opportunity to check every programmed movement directly. This adopts a user-friendly graphic system giving, even to operators without much expertise, the opportunity to programme the machine.

tel tabella

PRODUCT RANGE

TAL	200			250/CNC-40	450				650			850			1050		1550
POWER OF SLIDES		10	40	40	20	40	60	100	40	60	100	40	60	100	60	100	60	100
Max. blank diameter	mm	600	600	600	800	800	800	800	1200	1200	1200	1600	1600	1600	2000	2000	3000	3000
Distance betw. spindle and tailstock	mm	700	700	600	900	900	900	900	1100	1100	1100	1300	1300	1300	1300	1300	1300	1300
Max. mandrel height	mm	350	350	300	450	450	450	450	550	550	550	650	650	650	650	650	650	650
Tailstock travel	mm	350	350	350	450	450	450	450	550	550	550	650	650	650	650	650	650	650
Tailstock contact pressure	kN	10	10	10	20	20	20	40	20	40	60	40	40	60	40	60	40	60
Spindle drive capacity	Kw	11	15	15	11	15	18,5*	30*	18,5*	18,5*	30*	18,5*	18,5*	30*	22*	40*	30*	50*
Spindle max. speed	n/min	2300	2300	2300	2300	2300	2000	1600	2000	2000	1600	1600	1600	1200	1100	1100	1000	800
SLIDES
Longitudinal travel	mm	350	350	300	500	500	500	500	600	600	600	800	800	800	800	800	800	800
Transversal travel	mm	250	250	250	400	400	400	400	600	600	600	800	800	800	1000	1000	1500	1500
Thrust	kN	10	40	40	20	40	60	100	40	60	100	40	60	100	60	100	60	100
Rapid traverse speed	m/min	15	10	10	10	10	10	10	10	10	10	10	10	10	10	10	10	10
Working speed	m/min	6	6	6	6	6	6	6	6	6	4	6	6	4	6	4	6	4
FORMABLE MATERIAL THICKNESS FOR SPINNING
Stainless steel 18/8	mm	0,6	2	2	1	2,5	4	6	2,5	4	6	2,5	4	6	4	6	4	6
Steel p04	mm	1,5	3	3	2,5	4,5	6	9	4,5	6	9	4,5	6	9	6	9	6	9
Brass	mm	1,5	3	3	2	4	5	8	4	5	8	4	5	8	5	8	5	8
Soft copper	mm	1,8	3	3	2,5	5	6	9	5	6	9	5	6	9	6	9	6	9
Aluminium 99,5	mm	2,5	5	5	4	8	12	20	8	12	20	8	12	20	12	20	12	20

Approx overall dimensions	m	3x2x2x2,2		3x2x2	3,5x2,3x2,7				4,2x2,5x2,9			5,1x2,7x3,2			5,7x2,9x,3,4		=
Approx net weight	Ton	4,8	5,5	6,5	8	8,5	9	11	12	13	15	16	17	20	24	29	30	35
- tensione 220V / 60Hz - torre luminosa a 3 colori - torretta con utensili per la flow forming *Richiede cambio gamma

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